HDP - Extend Coating Life: 10,000 to 150,000 Hits
A Michigan-based stamping manufacturer switched to HDP and increased their coating punch life from 10,000 hits to 150,000 hits at 120 strokes a minute, saving the company over $560,000 a year.
HDP - Standardize & Improve Plant Lubrication
With help from their Metal Mates Regional Sales Manager, this stamping company consolidated and standardized their press lubrication and eliminated an expensive parts washer.
HDP-HSS - Increase Die Life, Increase Productivity
After switching to Metal Mates HDP-HSS, this shop saw their hit count before punch changes increase from 5,000-10,000 to over 30,000, saving the company more than $800 for every 35,000 part run.
HDP-HSS - Longer Press Life in HSS Applications
Before switching to Metal Mates a plant that manufactures over 1 million parts a week, experienced major production delays because of short die life and poor part quality.
JL-12 - Reduce Lubricant Consumption & Waste
This automotive exhaust manufacturer switched to Metal Mates JL-12 gel lubricant and saved over $300,000 in a year.
OVS - Polish & Condition Dies, Eliminate Scoring
This shop tested Metal Mates OVS with a damaged die that was scoring parts, after only 25 hits OVS polished the die and eliminated part scoring.
VS - Minimize Downtime, Eliminate Part Washer
After switching to Metal Mates VS, this stamping and manufacturing company doubled production rates, increased die life from 40,000 hits to over 100,000 and eliminated their parts washing line.
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"After the switch to Metal Mates my tool and die people were happy to see the improved tool life and noticed that because the product does not leave a sticky residue, the dies are much easier to work on and clean."